Maximum Protection with the 8100 Series Faraday Cage
Ensure the integrity of your sensitive electronic components with the 8100 Shielding Bag. Engineered to create a comprehensive conductive Faraday Cage, these bags provide a critical barrier against electrostatic discharge (ESD) during transport and storage.
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Multi-Layer Construction: A high-performance blend of Polyester, Aluminum, and Static Dissipative Polyethylene.
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Superior Durability: 3.1-mil thickness offers robust puncture resistance without sacrificing transparency.
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Total Compliance: Fully RoHS and REACH compliant for international shipping and safety standards.
Product Specifications
The 8100 Series is a 3.1-mil, multi-layer professional shielding bag. It utilizes a “Metal-In” construction—sandwiching an aluminum shield between layers of static dissipative polyester and polyethylene—to create a permanent Faraday Cage for sensitive electronics.
Physical & Mechanical Properties
Designed for durability and clear visibility of internal components.
| Physical Properties | Typical Values | Test Method |
| Bag Thickness: | | |
| Polyester Layer | 0.5 Mils Static Dissipative PET Film | ASTM D-2103 |
| Aluminum Layer | 10-25 Angstroms | |
| Polyethylene Layer | 2.5 Mils Static Dissipative PE film | ASTM D-2103 |
| Total Thickness | 3.0 Mils | ASTM D-2103 |
| Light Transmission (%) | >40% (Tobias) | ASTM D-1003 |
| Burst Strength (psi) | >50 | FTMS 101K,Method 2065.1 |
| Heat Seal (lbs/in) | >10 | 375o F, ½ sec 60 psi |
| Seam Strength | Pass | MIL-PRF-81705D |
| Tear Strength (lbs) | >25 | ASTM D-1004 |
| Puncture Resistance (lbs) | >10 | ASTM D-2065 |
| MVTR (gms / 100 in2 / 24 hrs, 100oF) | <0.40 | FTMS 101C/2065 |
| OTR (cc / 100 in2 /24 hrs | <6.1 | ASTM D-1434 |
| Abrasion Resistance | >100 cycles | Sutherland Abr.
(.0000 Steel Wool) |
| Outgassing | Pass | ASTM E595 |
| Non-corrosive | Pass | MIL-STD-3010, M3005 |
Electrical & Shielding Performance
Provides integrated EMI/RFI protection and rapid static decay.
| Electrical Properties | Typical Values | Test Method |
| Surface Resistance: | | |
| Outer Surface | <10E11 ohms | EOS/ESD S11.11 |
| Aluminum Layer | <10E2 ohms | EOS/ESD S11.11 |
| Inner Surface | <10E11 ohms | EOS/ESD S11.11 |
| Static Shielding | <25nJ | EOS/ESD S11.31 |
| Charge Generation | Teflon: 0.09 nC/sq.in. | Modified Incline Plane |
| Quartz: 0.01 nC/sq.in. | Modified Incline Plane |
| Capacitance Probe (to dissipate 1 KV) | <30V | MIL-PRF-81705D, EIA 541 |
Cleanliness & Chemical Safety
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Non-Corrosive: Meets MIL-STD-3010, M3005; safe for use with Aluminum, Copper, Silver, and Stainless Steel.
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Chemical Purity: 100% Amine-free, Amide-free, and contains no N-Octanoic acid or heavy metals.
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Compliance: Fully RoHS and REACH compliant.
Recommended Heat Sealing
To maintain the integrity of the Faraday Cage, use the following settings:
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Temperature: 375°F
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Dwell Time: 0.5 Seconds
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Pressure: 60 PSI
Custom Solutions & Converting
While we maintain a large inventory of standard sizes for the 8100 Series, we specialize in custom-converted shielding solutions for unique industrial and aerospace applications. Our team can help you design a bag that meets the exact physical and electrical requirements of your project.
Bespoke Manufacturing Options
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Custom Dimensions: We can produce shielding bags in any size, from small pouches for micro-components to extra-large bags for full-sized PCB panels and server racks.
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Specialized Closures: Choose between standard open-top formats (ideal for high-speed vacuum sealing) or heavy-duty re-closable zippers for repeated access and storage.
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Alternative Formats: The 8100 material can be converted into continuous tubing or flat sheeting, providing flexible options for wrapping oversized equipment or lining custom transport crates.
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Custom Printing: Enhance your brand and safety protocols with custom-printed ESD warning symbols, part numbers, lot codes, or company logos directly on the bag.
Advanced Protection for ESDS Devices
The 8100 Series is the industry standard for creating a portable Faraday Cage. Our custom services ensure that this protection is applied correctly to:
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High-Value Assemblies: Custom fits to prevent excessive movement and friction within the bag.
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Automated Lines: Materials optimized for specific heat-sealing equipment and automated pick-and-place packaging.
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Strict Compliance: Every custom run maintains full RoHS and REACH compliance, ensuring your international shipments meet all regulatory standards.
Request a Technical Consultation
Not sure which dimensions or gauge you need to ensure a proper seal? Our engineering team is available to help you calculate the best fit for your components to minimize waste and maximize protection.
